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Tortilla automatic production line JKBP-820 950

Description:
The big dough block is made into small sections after the dough divider,and then through the dough divider into small dough, into the fermenting machine for 10-15 minutes after the rising by the conveyor belt to the main machine to shape the pasty, the pasty into the oven to bake and then into the cooling racks to cool, and finally after the stacking machine to organize and wait for the package.

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Automatic Tortilla Production Line for Flour Tortilla Corn Tortilla Commercial Food Factory

Key Advantages of Automatic Tortilla Production Line

1. Fully Automatic Continuous Tortilla Production

The automatic tortilla production line is designed for continuous and fully automated production, covering dough processing, dividing, rounding, proofing, hot pressing, tunnel baking, cooling, counting, and stacking. This integrated workflow reduces labor costs, improves food safety standards, and significantly increases production efficiency for industrial tortilla manufacturers.

2. Uniform Thickness and Consistent Product Quality

Equipped with precision dough dividing, accurate rounding, controlled proofing, and automatic hot pressing systems, this commercial tortilla machine ensures every tortilla maintains consistent weight, diameter, thickness, and appearance. Stable processing helps deliver tortillas with uniform texture, soft flexibility, and reliable product quality in every batch.

3. Hot Pressing Combined with Tunnel Baking Technology

The production line combines advanced heated pressing with continuous tunnel oven baking. Tortillas are shaped quickly and baked evenly throughout the entire surface. This efficient heating process improves tortilla color, texture, moisture balance, and flavor while ensuring stable industrial production output.

4. Fast Cooling for Efficient Packaging Process

After baking, tortillas move through a rapid cooling conveyor system that lowers temperature quickly and prevents sticking. The cooling section improves product stability and allows the tortillas to enter automatic counting, stacking, and packaging smoothly, supporting a faster and more efficient production line.

5. Modular Design for Flexible Factory Installation

The tortilla manufacturing equipment features a modular structure that can be customized according to factory space, product capacity, and processing requirements. Whether for new food factories, production line upgrades, or customized industrial layouts, the machine provides flexible installation and efficient production planning.

6. High Capacity Output for Industrial Food Manufacturing

Designed for commercial tortilla factories, frozen food suppliers, central kitchens, and OEM/ODM food manufacturers, this industrial tortilla production line supports multiple tortilla sizes and flexible production capacities. It helps customers handle large-volume orders efficiently while maintaining stable quality and improving overall manufacturing performance.

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Automatic Tortilla Production Line – Complete Tortilla Manufacturing Process:


Raw Material Preparation → Dough Mixing → Dough Chunking & Lifting → Dough Dividing & Roundin→ Proofing → Hot-Press Forming 

→ Tunnel Baking → Rapid Cooling → Automatic Counting & Stacking → Packaging Connection


1. Raw Material Mixing and Dough Preparation

The automatic tortilla production line starts with precise raw material preparation. Wheat flour, corn flour, water, vegetable oil, salt, 

sugar, and optional ingredients are accurately weighed and mixed to form a smooth and stable tortilla dough. The intelligent dough 

mixing system helps ensure uniform hydration and consistent dough quality, providing an ideal foundation for high-quality tortilla 

production.

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2. Dough Feeding and Automatic Conveying

After mixing, the prepared dough is transferred by the automatic conveying system into the processing section. Continuous dough feeding

reduces manual handling, improves hygiene standards, and keeps the tortilla manufacturing process running efficiently for large-capacity

industrial production.

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3. Dough Dividing and Rounding

The dough is automatically divided into equal portions with accurate weight control, then rounded into smooth dough balls. This process helps 

maintain consistent tortilla diameter, thickness, and product appearance. The precision divider and rounder improve efficiency while reducing 

material waste.

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4. Controlled Proofing System

Rounded dough balls enter the proofing chamber where temperature, humidity, and resting time are automatically controlled. Proper proofing 

improves dough elasticity and softness, making the tortillas easier to press while improving texture and finished product quality.

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5. Heated Press Forming

After proofing, each dough ball enters the heated tortilla press. The pressing plates flatten the dough into uniform round tortilla sheets. The automatic 

tortilla pressing system ensures even thickness, stable shape, and smooth surface appearance, preparing the product for baking.

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6. Tunnel Baking and Continuous Heating

The formed tortillas move through a tunnel oven for continuous baking. Heat is evenly distributed to cook, dry, and shape every tortilla. This stage helps 

create ideal tortilla color, soft texture, flexible structure, and authentic flavor while maintaining stable production output.

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7. Rapid Cooling Conveyor

Freshly baked tortillas are transferred to the cooling conveyor system. Fast cooling lowers product temperature quickly, reduces moisture accumulation, 

prevents sticking, and prepares tortillas for stacking and packaging.

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8. Automatic Counting and Stacking

The cooled tortillas are counted automatically according to preset quantities and stacked neatly. The intelligent counting system ensures each stack remains 

consistent, improving packaging speed and reducing labor costs.

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9. Automatic Packaging and Finished Product Output

 The stacked tortillas can connect directly with an automatic packaging machine for sealing, packing, and final output. The fully integrated tortilla packaging line 

supports continuous industrial production, improves production efficiency, and helps manufacturers achieve stable high-volume tortilla output with reduced labor requirements.

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Customized Solutions for Automatic Tortilla Production Line:


1. Professional Customized Tortilla Production Line Design

We provide customized tortilla production line solutions based on your tortilla product specifications, factory layout, and target production capacity. 

Whether you produce flour tortillas, corn tortillas, wraps, or flatbread products, our engineering team can design the most suitable automatic tortilla 

production line to match your production requirements and improve factory efficiency.


2. Flexible Factory Layout Customization


To meet different factory space requirements, we offer multiple layout options including straight-line production layout, corner-type configuration,

modular cooling and stacking systems, and multi-line parallel production solutions. The flexible tortilla machine layout design helps customers maximize 

workshop space and achieve a more efficient production flow.


3. Production Capacity Customized for Your Business


Based on your desired output capacity, tortilla size, and production schedule, we recommend the most suitable commercial tortilla production line model 

and equipment configuration. From medium-scale food factories to large industrial tortilla manufacturers, we provide efficient solutions to support stable 

output and long-term production growth.


4. Customized Process Parameters for Different Tortilla Products

According to customer recipes and product standards, our tortilla manufacturing equipment can be adjusted flexibly in proofing time, temperature, humidity, 

hot pressing pressure, baking time, conveyor speed, and cooling performance. This customized processing system helps ensure ideal tortilla texture, stable 

product quality, and efficient continuous production.


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Technical Specifications 820

生产能力Production capacity

6Inch:10000-12000pcs/h(片/小时);8Inch:7000-8000pcs/h(片/小时);

10Inch:3000-4000pcs/h(片/小时);12Inch:3000-4000pcs/h(片/小时)

外型尺寸Overall dimensions

23000x2143x2300 mm

功率Power

105 kw

 

设备重量Equipment weight

7500kg

产品直径Diameter

6-12Inch


Technical Specifications 950

生产能力Production capacity

6Inch:10000-12000pcs/h(片/小时);8Inch:6000-8000pcs/h(片/小时);

10Inch:6000-8000pcs/h(片/小时);12Inch:3000-4000pcs/h(片/小时)

外型尺寸Overall dimensions

21894x2633x2300 mm

功率Power

130 kw

设备重量Equipment weight

7500kg

产品直径Diameter

6-12Inch

Line Layout Diagrams:(Modular configurations tailored to your factory space and production requirements.)

MACHINE COMPONENTS:

1. Chunker    2. Elevator    3.Elevator    4. Poorfer    5. Dough Ball Distributor Table     6.Hot Press    7. Oven    8. Vaccum Conveyor    9. Cooler Conveyor    10. Counter Stacker

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MACHINECOMPONEN:

1.Chunker    2. Elevator    3. Elevator    4. Poorfer    5. Dough Ball Distributor Table     6.Hot Press    7.0ven    8. Vaccum Conveyor    9. Cooler Conveyor   

10. CCD Visual Inspection     11. Counter Stacker

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MACHINE COMPONENTS:

1.Chunker   2 .Elevator   3. Divider Rounder   4. Poorfer   5. Dough Ball Distributor Table    6.Hot Press    7. 0ven    8. Turning Conveyor    9 .Vaccum Conveyor

10. CoolerConveyor     11. Counter Stacker

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MACHINE COMPONENTS:

1.Chunker   2 .Elevator   3. Divider Rounder   4. Poorfer    5. Dough Ball Distributor Table    6.Hot Press    7.0ven    8. 90° TurningConveyor    9. Vaccum Conveyor

10. Cooler Conveyor   11. Counter Stacker

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Gspring Machinery  have more than 10 years experience on export, export to all over the world, like USA, Canada, Russia, India, Sri Lanka, Turkey, Vietnam, Indonesia, 

Pakistan,Philippines, Brazil, Egypt, Czech, Singapore, Armenia, Iraq, Iran, Malaysia, Bangladesh, Mexico, Peru, Algeria, Poland, Thailand, Nepal, Azerbaijan etc. 

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