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Super tortilla automatic production line JKBP-1200

Description:
Super tortilla automatic production line as a high yield, high degree of automation, the use of "continuous pressing technology" per hour output up to17,000 pieces/hour, the basic processes are divided into kneading the dough,sorting, awakening, molding, baking, cooling, testing, stacking, and packaging.The degree of automation can reach 90%, and the whole line is equipped with intelligent operating system, central processor, human-computer interaction interface, precision sensors, so that the control is more stable to support the growing demand for products.

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Automatic Tortilla Production Line for Flour Tortilla and Corn Tortilla | Commercial Tortilla Making Machine for Food Factory

High Efficiency Automatic Tortilla Production Line for Industrial Tortilla Manufacturing

The automatic tortilla production line is specially designed for large-scale production of flour tortillas, corn tortillas, wraps, burrito tortillas, chapati, lavash,

 and other flatbread products. The complete commercial tortilla making machine integrates dough mixing, dough dividing, rounding, proofing, hot pressing, 

tunnel baking, cooling, counting, stacking, and packaging into one continuous production system.

With advanced automation, stable production performance, and flexible customization options, this industrial tortilla manufacturing equipment helps food 

factories improve output efficiency, reduce labor costs, and maintain consistent tortilla quality for commercial production.


Key Advantages of Automatic Tortilla Production Line:

1. Fully Automatic Continuous Tortilla Production Line

This automatic tortilla production line supports continuous production from dough preparation to final tortilla stacking and packaging. The fully automated

 system includes dough processing, dividing, rounding, proofing, pressing, baking, cooling, and counting. It helps tortilla manufacturers reduce labor requirements, 

improve food hygiene, and increase overall production efficiency for industrial food processing.

2. Precision Tortilla Forming with Uniform Thickness

The commercial tortilla machine uses precision dough dividing, accurate rounding, proofing control, and heated tortilla pressing technology to ensure stable dough 

weight and uniform tortilla size. Every tortilla maintains consistent thickness, smooth appearance, soft texture, and reliable product quality, making it ideal for

 large-volume food production.

3. Heated Pressing and Tunnel Oven Baking System

The combination of automatic hot pressing and tunnel baking helps tortillas form quickly and bake evenly. The tunnel oven provides continuous heating to improve 

tortilla color, moisture control, softness, and finished flavor. This efficient baking system delivers stable results and supports long-term industrial tortilla production.

4. Rapid Cooling and Automatic Stacking

After baking, tortillas pass through a fast cooling conveyor system to reduce product temperature quickly and prevent sticking. The cooling section improves tortilla 

stability and supports automatic counting and stacking. This process prepares tortillas for direct packaging and helps maintain efficient continuous production.

5. Modular Tortilla Machine Design for Flexible Installation

This tortilla manufacturing equipment features a modular structure and can be customized according to factory size, product specifications, and production flow 

requirements. Straight-line layouts, corner layouts, cooling modules, stacking systems, and multi-line production configurations are available for different industrial 

factory environments.

6. High Capacity Output for Commercial Food Factories

The industrial tortilla production line is suitable for commercial tortilla factories, frozen food manufacturers, bakery factories, central kitchens, supermarkets, and 

OEM/ODM food processing businesses. It supports different tortilla diameters and customized production capacities, helping customers meet large-volume market 

demand while maintaining stable product quality.


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Customized Tortilla Production Line Solutions:

We provide customized solutions based on tortilla size, production capacity, factory layout, and product requirements. Our engineering team 

can recommend the most suitable flour tortilla production line or corn tortilla machine according to your project.


Available customization options include:

Customized tortilla diameter and thickness

Production capacity customization

Straight-line or corner-type factory layout

Modular cooling and stacking system

Automatic counting and packaging connection

Heating temperature and baking time adjustment

Conveyor speed and cooling performance customization


Automatic Tortilla Production Line – Complete Tortilla Manufacturing Process:


Raw Material Preparation → Dough Mixing → Dough Chunking & Lifting → Dough Dividing & Roundin→ Proofing → Hot-Press Forming 

→ Tunnel Baking → Rapid Cooling → Automatic Counting & Stacking → Packaging Connection


1. Raw Material Mixing and Dough Preparation

The automatic tortilla production line starts with precise raw material preparation. Wheat flour, corn flour, water, vegetable oil, salt, 

sugar, and optional ingredients are accurately weighed and mixed to form a smooth and stable tortilla dough. The intelligent dough 

mixing system helps ensure uniform hydration and consistent dough quality, providing an ideal foundation for high-quality tortilla 

production.

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2. Dough Feeding and Automatic Conveying

After mixing, the prepared dough is transferred by the automatic conveying system into the processing section. Continuous dough feeding

reduces manual handling, improves hygiene standards, and keeps the tortilla manufacturing process running efficiently for large-capacity

industrial production.

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3. Dough Dividing and Rounding

The dough is automatically divided into equal portions with accurate weight control, then rounded into smooth dough balls. This process helps 

maintain consistent tortilla diameter, thickness, and product appearance. The precision divider and rounder improve efficiency while reducing 

material waste.

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4. Controlled Proofing System

Rounded dough balls enter the proofing chamber where temperature, humidity, and resting time are automatically controlled. Proper proofing 

improves dough elasticity and softness, making the tortillas easier to press while improving texture and finished product quality.

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5. Heated Press Forming

After proofing, each dough ball enters the heated tortilla press. The pressing plates flatten the dough into uniform round tortilla sheets. The automatic 

tortilla pressing system ensures even thickness, stable shape, and smooth surface appearance, preparing the product for baking.

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6. Tunnel Baking and Continuous Heating

The formed tortillas move through a tunnel oven for continuous baking. Heat is evenly distributed to cook, dry, and shape every tortilla. This stage helps 

create ideal tortilla color, soft texture, flexible structure, and authentic flavor while maintaining stable production output.

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7. Rapid Cooling Conveyor

Freshly baked tortillas are transferred to the cooling conveyor system. Fast cooling lowers product temperature quickly, reduces moisture accumulation, 

prevents sticking, and prepares tortillas for stacking and packaging.

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8. Automatic Counting and Stacking

The cooled tortillas are counted automatically according to preset quantities and stacked neatly. The intelligent counting system ensures each stack remains 

consistent, improving packaging speed and reducing labor costs.

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9. Automatic Packaging and Finished Product Output

 The stacked tortillas can connect directly with an automatic packaging machine for sealing, packing, and final output. The fully integrated tortilla packaging line 

supports continuous industrial production, improves production efficiency, and helps manufacturers achieve stable high-volume tortilla output with reduced labor requirements.

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Application of Tortilla Production Line This automatic tortilla making machine is widely used for:


Flour tortilla production

Corn tortilla production

Burrito tortilla manufacturing

Wrap tortilla processing

Chapati and roti production

Lavash bread production

Frozen tortilla food processing

Commercial bakery and food factory production


Our commercial tortilla production line helps customers achieve efficient tortilla manufacturing with reliable quality, flexible customization, 

and stable long-term performance for industrial food processing.


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Technical Specifications:

生产能力Production capacity

6Inch:18000-20000pcs/h(片/小时);8Inch:14000-16000pcs/h(片/小时);

10Inch:8000-10000pcs/h(片/小时);12Inch:4000-6000pcs/h(片/小时)

功率Power

180kw

外型尺寸Overall dimensions

40759x3300x4000mm

气压范围Pressure range

0.7~1.0mpa


Line Layout Diagrams:(Modular configurations tailored to your factory space and production requirements.)

MACHINE COMPONENTS:

1. Chunker    2. Elevator    3.Elevator    4. Poorfer    5. Dough Ball Distributor Table     6.Hot Press    7. Oven    8. Vaccum Conveyor    9. Cooler Conveyor    10. Counter Stacker

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MACHINECOMPONEN:

1.Chunker    2. Elevator    3. Elevator    4. Poorfer    5. Dough Ball Distributor Table     6.Hot Press    7.0ven    8. Vaccum Conveyor    9. Cooler Conveyor   

10. CCD Visual Inspection     11. Counter Stacker

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MACHINE COMPONENTS:

1.Chunker   2 .Elevator   3. Divider Rounder   4. Poorfer   5. Dough Ball Distributor Table    6.Hot Press    7. 0ven    8. Turning Conveyor    9 .Vaccum Conveyor

10. CoolerConveyor     11. Counter Stacker

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MACHINE COMPONENTS:

1.Chunker   2 .Elevator   3. Divider Rounder   4. Poorfer    5. Dough Ball Distributor Table    6.Hot Press    7.0ven    8. 90° TurningConveyor    9. Vaccum Conveyor

10. Cooler Conveyor   11. Counter Stacker

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Gspring Machinery  have more than 10 years experience on export, export to all over the world, like USA, Canada, Russia, India, Sri Lanka, Turkey, Vietnam, Indonesia, 

Pakistan,Philippines, Brazil, Egypt, Czech, Singapore, Armenia, Iraq, Iran, Malaysia, Bangladesh, Mexico, Peru, Algeria, Poland, Thailand, Nepal, Azerbaijan etc. 

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